As you probably know, Illustrator works with vector format files, which is great in apparel/printing, because of the way vectors can scale infinitely, and also because of the automatic color separation option offered by Illustrator.
I am going to try and explain a method that allows raster files, such as photos or digital paintings to be easily converted into a vector format. There are several ways to do that, some take a lot of time, some are just as straightforward as clicking the live-trace button. The big difference is the result. A live trace will most likely produce an inaccurate result, too many colors or will just make everything look sloppy.
Today’s method of choice is through halftones. Why like that? First of all, you will get a one color vector shape that looks like a shaded picture. Also, this method produces quite the good-looking result that can be used in a lot of designs. So, it looks good and it results in a one color picture. Great, right? Let’s do this!
First, you’ll need Adobe Photoshop and Adobe Illustrator for this. With PS we’ll convert a raster image into halftones, and with AI we’ll convert the result into vectors.
Open in PS your picture of choice. I choose this image which is not a particularly high res picture, but that is not a problem.
We need to isolate the turtle from the background. For this, use your selecting method of choice, I prefer the pen tool and then converting the paths lo a selection.

Here you can see the paths and after completely selecting it, you use the convert to selection button in the paths tab. That would be the third button from the left

Now that you have the object selected, you copy it with ctrl+c and paste it on a new document with ctrl+v. Now, next step, convert to grayscale. (Image/Mode/Grayscale). You should have this:

Now comes the actual halftone-ing part. Again, Image/Mode/ and now choose Bitmap. Yes, flatten all layers and discard hidden layers. Now from the menu choose halftone screen and a resolution of 300dpi should work good enough 
Next box, you have to choose some values. Play with them, you’ll understand how this works better. My choice is a 55/45/round. Don’t choose a very high frequency, as some printers might have a problem with that.

This is what you get at this point, in full size. Notice how if you zoom out, it kind of looks like a newspaper print picture. And yes, that is only two colors, black and white. Sweet, isn’t it?
Now it’s that special time of the tutorial, time to convert our raster. Copy what you got there. Open Illustrator. New file. Now, paste the picture. Notice the Live trace button? ![]()
Push it. Now, about live trace: again I recommend playing with the presets and settings. That is the only way you’ll see what works for you. After pressing the Live Trace button, I tweaked the Min Area to 0. Again, test some values, see how that works.![]()
My result is this:

Now, near the Min Area is the Expand button. Press it! Tadaa! Vector paths! Next, using the magic wand select the white in the image. Unlike PS, you just need to click on one white area. Now, press delete. Good, now you got yourself a black halftone vector of the image. One color, all ready to be expanded/contracted without quality loss.
You can select this image, change its color, and get creative! This is my result.

Remember, keep playing with the settings, do it your way - that is the only way you’ll learn how to do it!
























October 8th, 2008 at 10:04 am
Great Post! Just got the feed. I look forward to using this technique in future projects. Thanks for the tip.
Mr. Eyes
A Cool Place To Kick It
October 8th, 2008 at 6:01 pm
glad you liked it! stay tuned for more tuts!
November 10th, 2008 at 6:46 am
As someone who is first learning how to design shirts, I found this really helpful- thanks a lot!
November 15th, 2008 at 5:34 pm
…must get faster laptop for live tracing of bitmap…
awesome tutorial, I am looking forward to my end results, Thanks!
January 21st, 2009 at 11:09 pm
Hey man, this is great tutorial. I would appreciate to learn how did you do the rest. I am complete beginer in illustrator and I’m trying to design a T-shirt for myself and friends. Thanks again for posting this tutorial.
January 31st, 2009 at 8:47 am
Cool Tute dude, this is very helpful. Thanks a bunch!
February 1st, 2009 at 11:53 pm
thanks for the interest. glad i could help. stay tuned to learn more:)
July 1st, 2009 at 6:09 am
I
July 15th, 2009 at 2:27 am
Hej, thanks a million for this great tutorial. The tutorial helped me improving my skills very much. It is at all times awesome to get some newly inspiration and I hope to find more of such articles here sometimes because no one will ever stop learning new stuff. Greetings
September 10th, 2009 at 2:23 am
thanks a lot but now i want a tut on how you made the turtle all those crazy colors. I also need advice on converting bitmaps into 4color haldtone vectors. keep up the good work
January 24th, 2010 at 4:24 am
Can you reupload the pictures to this so that I can follow the directions please?
February 3rd, 2010 at 3:55 am
Спасибо за статью.. Актуально мне сейчас.. Взяла себе еще перечитать.
March 22nd, 2010 at 11:24 am
Amiable post and this fill someone in on helped me alot in my college assignement. Thank you for your information.
April 5th, 2010 at 2:18 pm
Can’t see half the images in this post - can you upload them again?
July 11th, 2010 at 3:44 am
Nice!